If you are wondering about how water is filtered for different industrial processes for efficiency and disposal, we have just the guide for you. Filtering water at an industrial level can be done for a multitude of purposes. The water needs to be clean enough to not react with any of the chemicals involved in industrial or manufacturing processes.
Impurities can damage the structure of the product and create faulty products, which will prove dangerous for the users. Clean water can help ensure that the investment in the process gives good returns. Now let us understand just how much industrial water filtration is important.
What are the Basics of Industrial Water Filtration?
In any facility, certain measures are in place to remove contaminants from the water that will be used in the manufacturing processes. All of these filtration methods are used because unclean water can cause structural issues in the machines and can cause damage to the product being manufactured. Manufacturing plants like that of an industrial globe valve make sure their quality control involves clean and filtered water. Filtration is thus important for maintaining the quality of the industrial process.
Some of the most common problems faced across industries by unclean water include damage to the machinery, tech products line, the efficiency of the process, among others. This can lead to greater costs related to repairs and replacements. At a very basic level, the filtration process tackles the following issues:
- Lime deposits can cause the water to chemically react with the machines and other compounds involved in the manufacturing process.
- Mold accumulation can cause the water to breed more and more impurities if not treated and cleaned properly.
- Disposal of clean water into large water bodies so that the toxins and chemicals do not cause any harm to their vegetation and life in the environment. Businesses like that of a float fish farm will be at a disadvantage if wastewater is not treated properly.
Water Filtration Techniques
Now that you know the dangers of not filtering water properly let us familiarize you with different water filtration techniques.
- Zeolite: Using zeolite in its different forms can have a wide range of applicability. A zeolite molecular sieve is the most effective way of removing impurities at a finer level which the eyes cannot see. Using 3a zeolite can be a great way to sort out all the particulate matter, which can cause serious contamination in the industrial processes otherwise if left untreated. While zeolite is mostly used for reducing moisture in a particular environment, sieves have uniform-sized holes that can hold a certain amount of water and mixed impurities. A certain-sized particulate matter gets stuck while others can pass through the water flow without causing the pollutants to be released back into the stream.
- Ultraviolet purification: In stagnant water, there is a high chance of bacteria and microbial organisms thriving. UV purification makes sure that all living organisms, albeit microorganisms, are effectively removed from the water. UV light is harmful only to the living organisms in the water and is a safe method of purification of water on a large scale.
- Strainers: Strainers are the most basic way of filtration of water. Strainers can be made finer to get smaller contaminants along with bigger contaminants. Nowadays, self-cleaning and automatic functioning of strainers is employed at the industrial level. They clean the debris automatically, improving efficiency and saving time on cleaning the equipment.
- Coolant filtration: Coolant filtration is used to involve cleaning and filtration of coolant liquids. This specific filtration allows for higher efficiency while saving costs. Coolant filtration systems do not need constant maintenance and can function well for months after the first installation.
- Reverse osmosis: Reverse osmosis is closely related to what zeolite or other compounds do. The idea behind osmosis is the water passing through from one environment to another through a fine membrane. Reverse osmosis can be done on a larger scale in industries for the filtration of impurities from the water. This will keep the impurities in one area while the remaining water will be separated into another compartment.
- Media filters: Media filters are designed for the filtration of different contaminants of different sizes and densities. Since different layers are being used, the impurities are effectively trapped, and clean water is what remains on the other side.
Now that you know the basics of water filtration on a large scale, you know that water needs to be treated before and after being used. If you understand the water filtration system, you will have to get a good idea of what different filtration systems look like. Different filtration types have various applications, so you can choose accordingly based on the industrial use you have in mind.